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Oxygen Influencing Corrosion |
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Oxygen Influencing Corrosion
Non-uniform (patchy) colonies of biofilm result in the formation of differential aeration cells where areas under respiring colonies are depleted of oxygen relative to surrounding non-colonised areas. Having different oxygen concentrations at two locations on a metal causes a difference in electrical potential and consequently corrosion currents. Under aerobic conditions, the areas under the respiring colonies become anodic and the surrounding areas become cathodic.
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MIC-associated bacteria are grouped on the basis of their mode of attack on ferrous and non-ferrous metals. The most common MIC groups include sulphate-reducing, iron-oxidising, acid-producing, sulphur-oxidising and nitrate-reducing bacteria. Acid production, hydrogen sulphide generation, tubercle formation and the subsequent development of differential aeration cells can lead to deterioration and failure of mild steel, copper, stainless steel, and other ferrous and non-ferrous metals used as construction materials.
Oxygen depletion at the surface also provides a condition for anaerobic organisms like sulphate-reducing bacteria (SRB) (Fig. 38.1) to grow. This group of bacteria are one of the most frequent causes for bio-corrosion.
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The metabolic activities of anaerobic sulphate-reducing bacteria result in the formation of iron hydroxides which are corrosion products.
Sulphur bacteria obtain energy by reducing or oxidising inorganic sulphur compounds that are present in feed waters. The bacteria most often associated with MIC in water systems belong to the anaerobic sulphate-reducing (SRB) group; which includes Desulfovibrio desulphuricans.

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Direct attack of ferrous and non-ferrous metals by their hydrogen sulphide metabolic by-product is a significant problem in many industries. Reduction of sulphate to H2S (addition of electrons) results in cathodic depolarisation. Sulphate reducing bacteria accelerate the electrolytic corrosion process by promoting depolarisation of the anodic (+) and cathodic (-) surface during the anaerobic corrosive reaction.
H2S reacts with ferrous ion to convert it to ferrous sulphide-effect of this reaction is anodic depolarisation. Additionally, a very active hydrogenase associated with Desulfovibrio species removes the protective layer of hydrogen that surrounds submerged iron pipes, exposing the underlying iron to corrosive attack.
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Aerobic bacteria near the outer surface of the biofilm consume oxygen and create a suitable habitat for the sulphate-reducing bacteria at the metal surface. Sulphur oxidising bacteria, such as Thiobacillus species, are aerobic microorganisms that can produce sulphuric acid.
This group of organisms often lives in close association with SRB. SRBs can grow in water trapped in stagnant areas, such as dead legs of piping. Symptoms of SRB-influenced corrosion are hydrogen sulphide (rotten egg) odour, blackening of waters, and black deposits. The black deposit is primarily iron sulphide.
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They appear red in colour. In routine diagnostic work a Gram stained smear is often the only preparation examined microscopically. It should be noted that Gram positive species sometime may show Gram negativity. On the other hand, Gram negative species do not produce cells which show Gram positivity. Gram positive bacteria are more sensitive to the antibacteriaI action of penicillins, acids, iodine, basic dyes, detergents and lysozyme as compared to Gram negative bacteria. They are also less susceptible, to alkalies, azides, tellurite, proteases and lysis by antibodies and complement.
Several theories have been offered in the literature to explain the mechanism of Gram reaction by various investigators. However, the basic mechanism is still not completely under stood. The most accepted hypothesis is based on the difference in the structure and composition of cell wall between these two groups of cells, proposed by Salton (2). The cell wall of Gram negative cells contains higher percentage of lipid as compared to that in the cell wall of Gram positive cells. Moreover, cell wall of Gram negative cell is found to be thinner as compared to that of Gram positive cell. Major differences between Gram positive and Gram negative bacteria are listed in Table
When we apply crystal violet, it reacts with cell and stains it. Subsequently, on application of mordant, Gram’s iodine, it reacts with dye and forms Crystal Violet-Iodine (CVI) complex in the cell. This complex is not extracted out in the decolourizing solution from Gram positive cells.
Some characteristics differences between Gram-positive and Gram-negative
bacteria.
Characteristic |
Gram-positive |
Gram-negative |
Cell wall composition |
Low in lipid (1-4%) |
High in lipid (11-20%) |
Sensitivity to penicillin |
More |
Less |
Susceptibility to basic dyes, e.g. crystal violet |
Marked |
Less |
Nutritional requirements |
Generally complex, only few species autotrophic |
Relatively simple, many species autotrophic |
Resistance to physical disruption |
More resistant |
Less resistant |
for this is as follows. Cell wall of Gram positive cell contains less lipid. On application of decolourizing agent like alcohol or acetone, due to dehydration, shrinkage of cell wall takes place which in turn, decreases the permeability for CVI complex. Thus, the complex is retained in the cell and hence cell is stained deep violet in colour. On the other hand the treatment of decolourizing agent extracts lipid from cell wall of Gram negative cell and with the result, there is increase in permeabiity property of cell wall. Due to this, CVI complex is extracted out and cells get decolourized (lose violet colour). On application of counterstain, cells take colour of counter stain. If the decolourizing step is omitted from Gram stain technique all bacteria will appear as Gram positive
The Gram reaction has been found to be affected by several factors and to obtain satisfactory results they should be kept in mind. They are discussed below:
(i) The age of bacterial culture should not be more than 24 h.
At older age cell loses Gram positivity and will appear as Gram negative.
(ii) Application of heat during the fixation of smears is another important step. Too much heating during this step will lead to loss in, Gram positiveness.
(iii) Overcrowding of cells in smear also affects the result, due to improper decolourization.
(iv) Staining reagents should be freshly prepared.
(v) In Gram staining decolourizing step is very important. To obtain satisfactory differentiation, the nature and the exposure time of decolourizing agent should be standardized with the material to be stained. Acetone alone is more powerful decolourizing agent than ethanol.
(vi) It is also important not to allow a .bacterial smear to dry.
There are many variations of original Gram staining procedure. Here we describe only few of them.
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