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Citric Acid Fermentation

Citric Acid Fermentations -Citric acid, which is a key intermediate of the TCA cycle is produced by fungi, yeast and bacteria as an overflow product due to a faulty operation of the citric acid cycle. The ability of fungi to produce citric acid was first discovered by Wehmer in 1893 and today all the citric acid commercially produced comes from the mold fermentation. Among the organisms used for citric acid production, A. niger has been the mold of choice for several decades.

A variety of carbohydrate sources such as beet molasses, cane molasses, sucrose, commercial glucose, starch hydrolysates etc., have been used for citric acid production. Among these, sucrose, cane and beet molasses have been found to be the best. For citric acid production the raw material is diluted to 20-25 per cent sugar concentration and mixed with a nitrogen source and other salts. The pH of the medium is maintained around five when molasses is used and at a lower level (pH 3.0) when sucrose is used

The fermentations are carried out either under surface, submerged, or solid state conditions. In the surface culture method, shallow aluminium or stainless steel pans are filled with the growth medium, inoculated with the fungal spores and allowed to ferment. In the submerged culture method the mold is cultured in fermentors under vigorous stirring and mixing, while in solid state fermentation, the mold is grown over carrier material such as bagasse etc., which is impregnated with the fermentation medium.

The production of citric acid by A.niger is largely influenced by the concentration of trace metals such as iron, manganese, copper and zinc in the medium. An appropriate concentration of these elements is essential for good acid production. However, an excess is detrimental. To optimize the level of these trace metals, the raw materials are treated with either ferrocyanide, charcoal, chelating agents or catien exchange resins. Addition of methanol at 3-4 % concentration has been found to enhance the yield of citric acid. This fermentation is an aerobic fermentation and, therefore, adequate aeration is essential for successful citric, acid production

 In recent years, the production of citric add by yeast is gaining importance because a variety of yeasts such as Candida, Hansenula etc. have been found to produce citric acid from carbohydrates and hydrocarbons. Strains of Candida lipolytica appear promising and good yields of citric acid from various raw materials has been reported. The mechanism by which these yeasts produce citric acid appears to be slightly different from the mechanism by which the fungi produce citric acid.

After the fermentation is over, calcium citrate is, precipitated from the fermented broth by the addition of calcium hydroxide. It is then filtered washed and treated with sulphuric acid to precipitate calcium sulphate. The solution containing citric acid is then purified by treatment with ion exchange resins, charcoal etc., and finally crystalized. Citric acid is used in food, beverage, textile, pharmaceutical and detergent industries. It is also increasingly used in the removal of toxic and corrosive gases in air. The variety of uses that it has, have increased the demand for this organic acid. Besides fungi and yeast, the possibilities of using bacteria to produce citric acid is also being explored.

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